How to Install Gabion Cladding

Below is a step by step guide on how to install gabion cladding using two different methods.

• Experience Required: High
• Tools Required: Shovel, Spirit Level, Concrete, Industrial Clamp Plate
• Materials Required: Gabions, Gabion Stone, Helicals/Tying Wire, Support Posts, Lintel (Optional), Angle Section (Optional), Clamp Bar (Optional)

Anatomy of Typical Installation

• This technique tends to be used in public areas or cladding over 4 meters tall.

Step 1) Preparation

• Check the structure you are planning to attach the cladding to ensure it can hold the weight.
• If you are unsure, ask the help of an engineer to perform a test with a tension testing tool.

Step 2) Mark The Area

• Before installing, mark the location with a spirit or laser level so it’s nice and level.

Step 3) Dig

• Dig a trench at least 50 cm deep below the base of the cladding.
• This is where your support beams will go.

Step 4) Install Support Beams

• Install the support beams every 1 metre under the planned basket locations, checking they’re level as you go.

Step 5) Concrete Foundation

• Pour the concrete to hold the beams firmly in place, and use a spirit level to keep the posts straight.

Step 6) Assemble the Baskets

• Fold the 4 side panels up from the base, ensuring the lid is falling backwards and resting.
• Join the corners together.

Step 7) Attach to Wall

• Lower the baskets over the support posts, allowing the posts to pass through the mesh. If the posts don’t fit through the 75 mm × 75 mm mesh openings, cut a larger hole with bolt cutters.
• Use an industrial clamp plate or similar hardware to secure the gabions to the wall once they are in place.

Step 8) Fill with Stone

• Fill the baskets with your choice of stone.

Step 9) Repeat Steps

• Repeat steps 6-8 for each row.

Optional Step 1) Set Into the Ground

• For added stability, you can install the first row into the ground/concrete.

Optional Step 2) Angle Section and Clamp

• If you’d like to add more strength, install an angle section and clamp bar for extra support.

Optional Step 3) Add an Opening

• For any door or window openings, install a suitable lintel to provide structural support.

ATTACHED TO WALL

Anatomy of Typical Installation

• Use this method only if the surface has been confirmed as strong enough to support the weight of the gabion cladding.

Step 1) Getting Ready

• Check that the structure you’re attaching the cladding to can safely support the weight of the gabions. If there’s any doubt, have a qualified engineer verify it using a tension testing tool.

Step 2) Mark Area

• Mark out the installation area using a spirit or laser level so everything is level from the start.

Step 3) Assemble the baskets

• Assemble the baskets required for the first row.

Step 4) Attach to The Wall

• Create a solid base for the gabions by laying and compacting gravel, or by installing a concrete foundation.
• Pin the first row to the wall using clamp plates.

Step 5) Fill The Gabions

• Fill the first row with your choice of stone.